Rob's 69 Deluxe ( Part 2 )

posted on 4 March 2012 | posted in Rob's 69 Deluxe ( Part 2 )  | ( 9 ) Comments


This was the first original replacement door and after many hours of hanging we found it to be damaged on the hinges.
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This was our only option to fit as after waiting for better candidates we were only left with the klokenholm panel.
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Supprise supprise it doesn't fit due to it being very poor quality so we had to cut it in half, tack, push/pull to get it acceptable.
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Hours spent trying unlock this door and in the end we cut it open to reach the lock.
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Second Replacement door and yet again found it has had an impact and the door gapping was way off.
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Our door off our non damaged van and as you can see gaps are brilliant!
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Shell phosphated and keyed ready for Epoxy
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With the roof we started to heat shrink it to stop the oil canning then a later week spent panel beating to get it right.
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Bumpers warmed up with acetylene te be beaten into shape.
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To the left you can see the step squashed and to the right pushed out..
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Bumpers epoxied
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And finally the third door, a better fit but slightly rotten where the reflector was.
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Wheels bare metaled
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Epoxied
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Tin wear top coated.
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Engine steam cleaned!
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Tin ware Re fitted.
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Top coated in cloud white !
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Tank cover painted in its original colour
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Countless hours spent skim coating and long boarding to loose all the ripples and get the correct body lines.
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Skimmed in he engine bay for that smooth look!
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Epoxied again to seal down all repairs
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2k Surfacer/sealer
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Guide coated the non rattle way!
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Fully water tight
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Some super quality brilliant blue goin down
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It seems a shame to put a carpet down!
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Body coated in the original colour
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Not bad for a van thats been belly up!
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Perfect edge on the gutters
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Dash painted satin black
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Vents properly painted....
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Pushed out of the booth to check the colour out in the sun!
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door scrapers fitted!
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All finished awaiting final parts
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All Finished and awaiting trimmers
 

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Comments ( 9 ) - Add Your Comment
Asolutely fantastic work. You guys are doing my bus this summer. It`s difficult trusting the quality of work by some restorers, but you guys are the best. Hats off. Excellent work.
by Lordain Volley on 5 March 2012 19:35

Amazing work fellas, can`t wait to drop our van off on saturday :D
by Adam on 6 March 2012 13:5

Can`t believe this is a californian bus!?! I`ve seen fewer panels welded into a UK van! Great work and that engine LOOKS AMAZING. I bet the owner`s well stoked with the work done.
by Bill on 6 March 2012 17:29
Looking fantastic Gents
by Rp on 10 March 2012 16:37
Awesome work guys, can`t wait to see the finished article.
by Marco on 6 April 2012 11:17
Thanks for looking at my bus the other week and being very honest, sold it on now, looking for a more solid camper.Thanks again for your help.
by paul on 8 April 2012 19:37
Getting closer, desperate to see the next postings ;)
by Rp on 21 April 2012 11:33
family excitement is at fever pitch.........we are all watching daily.......top job gents
by Rp on 3 May 2012 21:12
Awesome and beautiful, wife and kids are super happy to see this update, excellent work guys, be across to collect her soon.
by Rp on 5 May 2012 21:35
 
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